誤組付け
新人の導入教育は作業要領書を見せて行う。
部品出し皿
部品は決められた数量を出し、完成品の出来栄えチェックは整列並べを基本とする。
チェックは指差呼称で確認!
数が多い、乱雑に流すと作業者の勘違いによる欠品などのヒューマンエラーが起きる。
部品出し皿、作業スペース確保、良品見本置き場などの道具立てができている。
1サイクル作業が守られ、“離席カード”を使用している。
自分の作業の1サイクルが決まっており、(始めと終わりのワークの状態や置場所等)1サイクルをやりきるまで離席しない。
Erroneous assembly
Training of new workers should be done by showing the work procedure.
Plates for parts
Take out the predetermined quantity of parts, and the finished products should be checked basically in alignment.
Check should be done by finger-pointing and calling!
Human errors such as missing part due to misunderstanding of workers will occur, if the number of parts is large or the parts are sent on the line roughly.
Plates for parts, work space, and place for good samples are set properly.
1 cycle work is protected, and "leaving one's place" cards are used.
1 cycle of each worker is decided (the state of beginning and end of thework and the place for parts), and he/she should not leave the place until 1 cycle of the work is completed.